{"id":2601,"date":"2025-07-07T16:14:51","date_gmt":"2025-07-07T08:14:51","guid":{"rendered":"https:\/\/www.xuebapack.com\/?p=2601"},"modified":"2025-07-07T16:07:12","modified_gmt":"2025-07-07T08:07:12","slug":"bleach-filling-production-line","status":"publish","type":"post","link":"https:\/\/wp.zhiqiapp.com\/tr\/cases\/bleach-filling-production-line_2601\/","title":{"rendered":"\u00c7\u0131\u011f\u0131r a\u00e7an a\u011fart\u0131c\u0131 dolumu: SFXB 6000 \u015fi\u015fe\/saat korozyon \u00f6nleyici \u00fcretim hatt\u0131 Vaka analizi"},"content":{"rendered":"

Y\u00fcksek kapasiteli tesislere olan talebin artmas\u0131na yan\u0131t olarak kimyasal ambalajlama<\/strong><\/a>, SFXB (Xuebapack) \u00f6zel 6000 \u015fi\u015fe\/saat (1 L) \u00e7ama\u015f\u0131r suyu dolum hatt\u0131 tasarlad\u0131. \u015ei\u015fe \u00e7\u00f6z\u00fcc\u00fcden korozyon \u00f6nleyici dolum, kapak takma, etiketleme ve konvey\u00f6re kadar bu anahtar teslim sistem, a\u015f\u0131nd\u0131r\u0131c\u0131 sodyum hipokloriti g\u00fcvenli ve verimli bir \u015fekilde i\u015flemek i\u00e7in \u00f6zel olarak tasarland\u0131. Sodyum hipoklorit \u00e7\u00f6zeltileri (\u00e7ama\u015f\u0131r suyu), paslanmaz \u00e7elik ve al\u00fcminyum gibi yayg\u0131n metaller i\u00e7in olduk\u00e7a a\u015f\u0131nd\u0131r\u0131c\u0131d\u0131r, bu nedenle m\u00fc\u015fterinin ihtiya\u00e7lar\u0131n\u0131 kar\u015f\u0131lamak uzman korozyon \u00f6nleyici m\u00fchendislik gerektiriyordu. Yeni hat, kimyasal sald\u0131r\u0131y\u0131 \u00f6nlemek i\u00e7in inert plastikler (PVC\/PVDF) ve Teflon (PTFE) temas par\u00e7alar\u0131 kullan\u0131yor. M\u00fchendislik ekibimiz, m\u00fc\u015fterinin performans hedeflerini kar\u015f\u0131larken kullan\u0131m kolayl\u0131\u011f\u0131 ve g\u00fcvenli\u011fi sa\u011flayan PLC otomasyonu, HMI kontrolleri ve \u015firket i\u00e7i kurulum deste\u011fi dahil olmak \u00fczere tamamen entegre bir \u00e7\u00f6z\u00fcm sundu.<\/p>\n

\"\u00c7ama\u015f\u0131r<\/p>\n

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M\u00fc\u015fteri \u0130htiya\u00e7lar\u0131 ve Zorluklar\u0131<\/strong><\/h2>\n

M\u00fc\u015fteri (b\u00fcy\u00fck bir end\u00fcstriyel temizlik \u00fcr\u00fcnleri \u00fcreticisi) \u00fcr\u00fcn kalitesini ve g\u00fcvenli\u011fini korurken \u00e7\u0131kt\u0131y\u0131 art\u0131rmaya ihtiya\u00e7 duyuyordu. Mevcut manuel\/karma s\u00fcre\u00e7leri bir darbo\u011fazd\u0131. Temel gereksinimler aras\u0131nda y\u00fcksek verim (1 L'de 6000 BPH), beslemeden paletlemeye kadar tam otomasyon ve 100% s\u0131z\u0131nt\u0131s\u0131z \u00e7ama\u015f\u0131r suyu dolumu yer al\u0131yordu. En \u00f6nemlisi, her \u0131slak temasl\u0131 bile\u015fen \u00e7ama\u015f\u0131r suyunun olduk\u00e7a oksidatif yap\u0131s\u0131na dayanmal\u0131yd\u0131. (500 ppm klorun \u00fczerindeki sodyum hipoklorit \u00e7\u00f6zeltileri bir\u00e7ok metal ve plastik i\u00e7in a\u015f\u0131nd\u0131r\u0131c\u0131d\u0131r.) M\u00fc\u015fteri \u00f6nceki dolum makinelerinde ve vanalar\u0131nda h\u0131zl\u0131 a\u015f\u0131nma ya\u015fam\u0131\u015ft\u0131. Bak\u0131m i\u00e7in duru\u015f s\u00fcresi ve operat\u00f6r\u00fcn maruziyetini \u00f6nleme ihtiyac\u0131, korozyona dayan\u0131kl\u0131 bir dolum makinesine acil ihtiya\u00e7 yaratm\u0131\u015ft\u0131. Ayr\u0131ca, kolay temizlenen y\u00fczeyler ve kapal\u0131 korumalar dahil olmak \u00fczere end\u00fcstriyel hijyen ve g\u00fcvenlik standartlar\u0131na tam sistem uyumlulu\u011fu talep ediyorlard\u0131. \u00d6zetle, proje \u015funlar\u0131 gerektiriyordu: \u00f6zel olarak tasarlanm\u0131\u015f, anahtar teslim bir hat<\/a> Bu, a\u015f\u0131nd\u0131r\u0131c\u0131 s\u0131v\u0131 paketlemede verimlili\u011fi ve g\u00fcvenilirli\u011fi \u00f6nemli \u00f6l\u00e7\u00fcde art\u0131racakt\u0131r.<\/p>\n

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A\u011fartma Dolum \u00dcretim Hatt\u0131n\u0131n Teknik Genel G\u00f6r\u00fcn\u00fcm\u00fc<\/strong><\/h2>\n

\u00dcretim hatt\u0131, her biri 6000 BPH (1 L \u015fi\u015feler) i\u00e7in se\u00e7ilmi\u015f veya \u00f6zelle\u015ftirilmi\u015f a\u015fa\u011f\u0131daki ana bile\u015fenlerle mod\u00fcler olarak in\u015fa edilmi\u015ftir:<\/p>\n\n\n\n\n
\"Korozyon<\/td>\n<\/tr>\n
Korozyon \u00d6nleyici A\u011fart\u0131c\u0131 Dolum \u00dcretim Hatt\u0131<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n\n\n\n\n
\"A\u011fartma<\/td>\n<\/tr>\n
A\u011fart\u0131c\u0131 Dolum \u00dcretim Hatt\u0131 Ekipmanlar\u0131n\u0131n da\u011f\u0131l\u0131m\u0131 2D diyagram\u0131<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

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    \n
  • \u015ei\u015fe \u00c7\u00f6z\u00fcc\u00fc<\/strong> \u2013 Y\u00fcksek h\u0131zl\u0131 bir kar\u0131\u015ft\u0131rma beslemesi bo\u015f \u015fi\u015feleri konvey\u00f6re besler. 300\u20131000 mL \u015fi\u015feleri 150 \u015fi\u015fe\/dakikaya kadar i\u015fleyen bir XBLP serisi y\u00fcksek h\u0131zl\u0131 \u015fi\u015fe kar\u0131\u015ft\u0131rma makinesi (model XBLP-150) sa\u011flad\u0131k. PLC\/HMI kontrol\u00fc ve esnek beslemesi, tak\u0131m de\u011fi\u015fikli\u011fi olmadan farkl\u0131 \u015fi\u015fe \u015fekillerini i\u015fleyebilir. \u00c7er\u00e7eve ve konvey\u00f6rler, yap\u0131sal sa\u011flaml\u0131k ve ortam ortam\u0131na kar\u015f\u0131 temel diren\u00e7 sa\u011flayan cilal\u0131 304L paslanmaz \u00e7elikten yap\u0131lm\u0131\u015ft\u0131r.<\/li>\n<\/ul>\n\n\n\n\n
    \"\u015ei\u015fe<\/td>\n\"\u015ei\u015fe<\/td>\n\"\u015ei\u015fe<\/td>\n<\/tr>\n
    \u015ei\u015fe \u00c7\u00f6z\u00fcc\u00fc<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
      \n
    • Korozyon \u00d6nleyici Dolum Makinesi<\/strong> \u2013 Sistemin kalbi, a\u015f\u0131nd\u0131r\u0131c\u0131 maddeler i\u00e7in tasarlanm\u0131\u015f 16 ba\u015fl\u0131kl\u0131 di\u015fli pompal\u0131 dolum makinesidir. S\u00fcrekli, hacimsel dozajlama i\u00e7in servo motorla tahrik edilen end\u00fcstriyel bir di\u015fli pompa kullan\u0131r. 16 nozulun her biri 1 L'lik \u015fi\u015feleri doldurur ve saatte 6000 \u015fi\u015fe sa\u011flamak \u00fczere senkronize edilir. Dolum, dokunmatik ekran aray\u00fcz\u00fcne sahip bir Siemens PLC taraf\u0131ndan kontrol edilir. Malzeme uyumlulu\u011fu \u00f6nemlidir: t\u00fcm \u0131slat\u0131lan par\u00e7alar (pompa blo\u011fu, vanalar ve borular) a\u015fa\u011f\u0131da a\u00e7\u0131kland\u0131\u011f\u0131 gibi PVDF\/PVC\/Teflon'dur ve dolum makinesinin \u00e7er\u00e7evesi paslanmazd\u0131r. Ar\u0131za emniyetli "\u015fi\u015fe yoksa, dolum da yok" sens\u00f6r\u00fc d\u00f6k\u00fclme olmamas\u0131n\u0131 sa\u011flar. Bu 16 ba\u015fl\u0131kl\u0131 yap\u0131land\u0131rma (standart 10\u201312 ba\u015fl\u0131kl\u0131 makinelerden \u00f6zelle\u015ftirilmi\u015ftir) fabrika testinde \u00b11% do\u011frulukta hedef 6000 BPH'ye ula\u015ft\u0131\u011f\u0131 do\u011frulanm\u0131\u015ft\u0131r. (Referans olarak, 1000 mL aral\u0131\u011f\u0131 i\u00e7in benzer di\u015fli pompal\u0131 dolum makineleri, ba\u015fl\u0131k say\u0131s\u0131na ba\u011fl\u0131 olarak 1000\u201310.000 BPH'ye ula\u015f\u0131r.)<\/li>\n<\/ul>\n\n\n\n\n
      \"Korozyon<\/td>\n\"Korozyon<\/td>\n\"Korozyon<\/td>\n<\/tr>\n
      Korozyon \u00d6nleyici Dolum Makinesi<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
        \n
      • Kapaklama Makinesi<\/strong> \u2013 Alt\u0131 adet kendi kendini merkezleyen kafaya sahip d\u00f6ner bir kapak makinesi, kapaklar\u0131 gerekli h\u0131zda vidalar. Makine, kapaklar i\u00e7in bir titre\u015fimli kase besleyici ve a\u015f\u0131r\u0131 s\u0131kmay\u0131 \u00f6nlemek i\u00e7in servo tahrikli bir tork kontrol\u00fc kullan\u0131r. \u00c7ift paralel kapak miliyle, kolayca 6000 BPH'ye ula\u015f\u0131r. Operat\u00f6rler, torku ve kafa y\u00fcksekliklerini kontrol paneli arac\u0131l\u0131\u011f\u0131yla ayarlar. Kapak makinesinin g\u00f6vdesi, dayan\u0131kl\u0131l\u0131k i\u00e7in eloksall\u0131 al\u00fcminyum ve plastik par\u00e7alara sahip 304 paslanmaz \u00e7eliktir.<\/li>\n<\/ul>\n\n\n\n\n
        \"Kapaklama<\/td>\n\"Kapaklama<\/td>\n\"Kapaklama<\/td>\n<\/tr>\n
        Kapaklama Makinesi<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
          \n
        • Etiketleme Makinesi<\/strong> \u2013 Tek tarafl\u0131 sarmal\u0131 etiketleyici, bas\u0131nca duyarl\u0131 etiketler uygular. Servo s\u00fcr\u00fcc\u00fc ve foto-g\u00f6z kayd\u0131 kullanarak 6000 BPH'ye kadar \u00e7al\u0131\u015f\u0131r. Etiket rulosu geni\u015f diskleri (300 mm \u00e7apa kadar) bar\u0131nd\u0131r\u0131r ve etiket yerle\u015fimi \u00b11 mm'ye kadar do\u011frudur. PLC entegreli sens\u00f6rler, etiketlemeyi hassas bir \u015fekilde tetiklemek i\u00e7in \u015fi\u015fe konumunu alg\u0131lar ve gerilim kontroll\u00fc bir a\u00e7ma, d\u00fcz etiketler sa\u011flar. Tasar\u0131m, farkl\u0131 \u015fi\u015fe \u00e7aplar\u0131 i\u00e7in aletsiz ayarlamalara izin verir.<\/li>\n<\/ul>\n\n\n\n\n
          \"Etiketleme<\/td>\n\"Etiketleme<\/td>\n\"Etiketleme<\/td>\n<\/tr>\n
          Etiketleme Makinesi<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
            \n
          • Konvey\u00f6r ve Ta\u015f\u0131ma<\/strong> \u2013 Hat boyunca, PVC bantl\u0131 paslanmaz \u00e7elik konvey\u00f6rler istasyonlar aras\u0131nda \u015fi\u015feleri ta\u015f\u0131r. Giri\u015f konvey\u00f6r\u00fcnde, dolum i\u00e7in entegre \u015fi\u015fe kap\u0131lar\u0131 ve y\u0131ld\u0131z tekerlek indeksleme bulunur. Etiketlemeden sonra, \u015fi\u015feler kutulama veya paletleme (m\u00fc\u015fterinin a\u015fa\u011f\u0131 ak\u0131\u015f s\u00fcreci) i\u00e7in son bir \u00e7\u0131k\u0131\u015f konvey\u00f6r\u00fc ve biriktirme masas\u0131na ge\u00e7er. T\u00fcm konvey\u00f6rler ayarlanabilir y\u00fcksekli\u011fe\/h\u0131za sahiptir ve fabrikan\u0131n g\u00fcvenlik ve hijyen gereksinimlerini kar\u015f\u0131lamak i\u00e7in paslanmaz \u00e7er\u00e7eveler ve koruyucu korumalar i\u00e7erir.<\/li>\n<\/ul>\n

            Her bir ekipman\u0131n temel parametreleri a\u015fa\u011f\u0131da \u00f6zetlenmi\u015ftir:<\/p>\n\n\n\n\n\n\n\n\n
            Bile\u015fen<\/th>\nModel\/T\u00fcr<\/th>\nKapasite ve \u00d6zellikler<\/th>\n<\/tr>\n
            \u015ei\u015fe \u00c7\u00f6z\u00fcc\u00fc<\/th>\nXBLP-150 y\u00fcksek h\u0131zl\u0131<\/th>\n300\u20131000 mL \u015fi\u015feler; 15\u2013150 BPM; 304L SS \u00e7er\u00e7eve<\/th>\n<\/tr>\n
            Korozyon \u00d6nleyici Dolgu<\/th>\n16 kafal\u0131 di\u015fli pompa<\/th>\nDi\u015fli pompa hacimsel dolum; 6000 BPH (1 L); \u00b11% do\u011fruluk<\/th>\n<\/tr>\n
            Kapaklama Makinesi<\/th>\n6 ba\u015fl\u0131 d\u00f6ner kapak makinesi<\/th>\n6000 BPH; servo tork kontrol\u00fc; kase besleyici<\/th>\n<\/tr>\n
            Etiketleme Makinesi<\/th>\nServo etiketleyici (1 taraf)<\/th>\n6000 BPH; \u00b11 mm do\u011fruluk; PLC ve foto-g\u00f6zler<\/th>\n<\/tr>\n
            Konvey\u00f6rler (PPVC bant)<\/th>\nSS304 \u00e7er\u00e7eve konvey\u00f6rler<\/th>\nIP65; PVC bant; h\u0131z 20\u201330 m\/dak; g\u00fcvenlik korumas\u0131<\/th>\n<\/tr>\n<\/tbody>\n<\/table>\n

             <\/p>\n

            Y\u00fcksek h\u0131zl\u0131, \u00e7ok ba\u015fl\u0131 dolum makinesi (sa\u011fda) \u00e7ama\u015f\u0131r suyunu 1 L \u015fi\u015felere doldurmak i\u00e7in di\u015fli pompalar\u0131 ve korozyon \u00f6nleyici bile\u015fenleri entegre ediyor. T\u00fcm \u0131slak par\u00e7alar (pompa, vanalar, nozullar) korozyona dayan\u0131kl\u0131 malzemeler kullan\u0131yor.<\/p>\n